Simulated. Validated. Production-Ready.
Our mold flow simulations provide detailed insight into material flow, cooling behavior, and part quality—ensuring molded components meet OEM performance and manufacturing requirements.
Fill and Pack Analysis
Our Mold Flow Fill and Pack analysis simulates the injection molding process from initial filling through packing and cooling to predict material behavior inside the mold cavity. We evaluate flow progression, pressure, temperature, shrinkage, and warpage to identify potential defects and optimize part quality and dimensional stability.
By validating gate locations, runner layouts, and processing conditions early, we help reduce tooling changes, improve consistency, shorten development cycles, and lower production costs, delivering production-ready plastic components with confidence.
Cool and Warp Analysis
Our Cool & Warp analysis evaluates how plastic parts cool, shrink, and deform during the injection molding process. We simulate heat transfer, cooling efficiency, and material shrinkage to predict warpage and dimensional variation before tooling is released.
By optimizing cooling channel design, cycle time, and part geometry, we help ensure dimensionally stable, high-quality components, while reducing scrap, rework, and production cost.
Windage Analysis
We correct and optimize plastic part designs through reverse engineering and mold tool analysis, enabling improvements when original CAD data is unavailable or existing parts fail to meet quality or performance requirements. Using digital scanning, CAE, and Moldflow simulations, we identify root causes and implement design or tooling corrections before steel is cut, reducing cost, lead time, and risk while delivering production-ready parts right the first time.
Quality you can trust.
We are proud to play part in our clients’ success stories. We continue to provide client-centric engineering solutions.